Export & OEM Desk: +91 9765557595 [email protected] Manufactured in Nagpur, India
Industrial Power Solutions · Since 1994

Battery Chargers for Diesel Generator, Fire Engine and AMF Panel

Engineered with Constant Current Constant Voltage (CCCV) switch-mode technology for 100% reliable engine cranking and continuous standby power.

CCCVTopology Efficiency
12V / 24VDC Output Configurations
10A - 40ACurrent Rating Spectrum
100%Burn-in & Load Tested

Switch-Mode Industrial Battery Chargers

Engineered for Unfailing Cranking Power & Standby Reliability

In emergency power infrastructure, a failure to crank the diesel engine or activate a fire pump is simply not an option. Micro Power — manufactured by Sanstar Microsystems Pvt. Ltd. — designs industrial-grade switch-mode battery chargers engineered specifically for Diesel Generator (DG) sets, Auto Mains Failure (AMF) panels, and Fire Engine control circuits.

Utilizing state-of-the-art Constant Current Constant Voltage (CCCV) charging topology, our chargers prevent battery sulfation and overcharging while delivering rapid recovery during low-charge states. Built with over 30 years of power electronics R&D experience, every unit is derated for high ambient temperatures and tested under full load on our 100% ESD-protected shop floor in Nagpur, India.

  • Automatic Dual-Mode Operation: Seamless transition from Constant Current (Boost) to Constant Voltage (Float) mode.
  • Wide AC Input Range: Operates reliably against severe grid voltage surges and dips (170V – 270V AC).
  • Integrated Protections: Full safeguard against short circuits, overloads, over-voltage, and reverse polarity.
  • Global Controller Integration: Compatible with Deep Sea Electronics (DSE), DEIF, ComAp, Smartgen, and NHP control modules.

Target Applications

  • Diesel Generator Sets: Standby battery trickling & charging for Cummins, Caterpillar, Perkins, and Kohler Gensets.
  • AMF & VCB Panels: Continuous DC power for relay logic, solenoids, and emergency trip coils.
  • Fire Fighting Engine Panels: Uninterrupted charging for diesel engine-driven fire pumps.
  • Industrial Automation Racks: Heavy-duty 12V DC and 24V DC auxiliary power backup.

Product Lineup & Specifications

Standard Industrial Charger Models

Select from our field-proven standard ordering codes. Custom output voltages and mounting footprints are available upon request for OEM panel builders.

No. Order Code Rated Voltage Rated Current Dimensions (L × W × H) mm Key Features & Enclosure
1 SSM12BIS10(BC)(S) 12 VDC 10 A 160 × 82 × 108 BIS Approved Compact Metal Enclosure
2 SSM12BIS20(BC)(S) 12 VDC 20 A 230 × 91 × 126.5 Heavy-Duty Cranking Battery Charger
3 SSM24BIS10(BC)(S) 24 VDC 10 A 230 × 91 × 126.5 Dual-Battery 24V AMF Panel Mount
4 SSM24BIS20(BC)(S) 24 VDC 20 A 226 × 96 × 151.5 High-Capacity Genset & Fire Engine Charger
5 SSM2430(BC)(S) 24 VDC 30 A 291 × 121 × 182 Industrial Heavy-Duty Power Station Unit
6 SSM2440(BC)(S) 24 VDC 40 A 350 × 121 × 188 Ultra High-Current Substation & DG Charger

Engineering Excellence

Why Global Integrators Trust Micro Power Chargers

Built to withstand tough industrial environments, electrical noise, and extreme heat.

CCCV Smart Charging

Protects lead-acid, AGM, and Gel batteries from overcharging while accelerating bulk charge recovery after engine starting cycles.

Full Circuit Protection

Short-circuit proof, overload limited, over-voltage clamped, and reverse battery connection protected with self-resetting logic.

High Surge Resistance

Industrial grade magnetics and input filtering shield the charging circuit from grid transients and engine alternator back-EMF spikes.

Compact & Robust Enclosure

Powder-coated sheet steel or high-density aluminum chassis engineered for heat dissipation and panel surface or DIN-rail installation.

Technical FAQ

Frequently Asked Questions

Why is Constant Current Constant Voltage (CCCV) charging critical for generator batteries?

A generator starting battery must remain fully charged at all times without boiling off electrolyte during long standby periods. CCCV chargers operate in Constant Current mode when the battery is depleted, rapidly restoring energy, and switch to precise Constant Voltage (Float) mode when full. This maximizes battery lifespan and ensures reliable engine cranking on demand.

Can Micro Power chargers be left connected permanently to the battery?

Yes. Our chargers are specifically designed for continuous 24/7 float charging duty. Once the battery reaches full charge, the charger automatically reduces output current to maintenance levels, compensating for battery self-discharge while eliminating heat stress.

Are these chargers compatible with AMF panels and automatic genset controllers?

Absolutly. Micro Power chargers are built for seamless integration into Auto Mains Failure (AMF) panels, switchgear cabinets, and diesel engine control cards. They work cleanly alongside Deep Sea Electronics (DSE), DEIF, ComAp, and Smartgen system controllers.

Can Sanstar Microsystems supply customized output ratings or OEM private branding?

Yes. With in-house R&D, magnetic component winding, and PCB assembly, we offer custom voltage/current setpoints, custom mechanical enclosures, dry alarm contacts (Fail Relay), and private labelling for global OEM partners and system integrators.

Need Technical Specs or Wholesale Pricing for Industrial Chargers?

Our engineering team in Nagpur, India assists global procurement buyers and panel builders with custom specs, application engineering, and bulk export pricing.

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